New Energy High Gradient Magnetic Separator Anode Cathode Cross Belt
| Material: | Stainless Steel 403 | Productname: | High Gradient Magnetic Separator |
| Coolingmethod: | Water And Oil Cooling System | Capacity: | Varies By Model, Typically 1-10 Tons/hour |
| Feedsize: | 0.1 Mm To 5 Mm | Operatingtemperature: | -10°C To 50°C |
| Separatortype: | Slurry Or Powder Mode | Application: | Fine Particle Separation, Mineral Processing,new Energy Material |
| Powersupply: | 220V/380V, 50/60Hz | Magneticfieldstrength: | Up To 35,000 Gauss |
| Weight: | 3000 Kg | Powerconsumption: | 1.5 KW To 5 KW |
| Dimensions: | Customizable Based On Model | Separationtype: | High Gradient |
| High Light: | New Energy High Gradient Magnetic Separator,High Gradient Magnetic Separator 5kW,Anode Cathode cross belt magnetic separator |
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| Parameter Item | Technical Specification |
|---|---|
| Magnetic Core Material | High-grade electro and permanent magnet |
| Magnetic Field Strength | 10000GS - 35000GS (adjustable) |
| Processing Capacity | 1-10t/h (customized per equipment model) |
| Drum Diameter | 600mm / 750mm / 900mm / 1500mm (optional) |
| Working Mode | Dry type / Wet type (optional) |
| Protection Standard | Dustproof and waterproof |
| Operating Noise | ≤75dB |
| Magnetic System Service Life | More than 8 years |
| Optional Functions | Explosion-proof design, automatic feeding & discharging system |
This professional permanent magnetic separator is engineered for industrial mineral beneficiation and material impurity removal. It operates on the principle of magnetic difference between raw ore minerals and miscellaneous impurities to achieve precise physical sorting. Fitted with upgraded magnetic circuit systems and high-performance rare earth magnetic rollers, the device generates stable high-gradient magnetic fields to efficiently trap and remove ferromagnetic and weakly magnetic contaminants from various raw materials. Widely applicable to mining, coal washing, ceramic raw material processing, chemical production, building material processing and scrap metal recycling fields, the equipment supports continuous automatic feeding, separation and discharging to sustain large-scale, uninterrupted production. It effectively eliminates iron impurities from raw ore and non-metallic materials, significantly improving ore grade and finished product purity while reducing raw material waste. Featuring an integrated fully sealed structure, the machine delivers stable operation in dusty, humid and heavy-load harsh environments. It matches perfectly with crushing, grinding and screening production lines, providing reliable and long-term magnetic separation solutions for industrial processing.
Stable Magnetic Performance, High Separation Efficiency: Adopting a unique optimized magnetic circuit structure, this magnetic separator maintains uniform magnetic field distribution with no magnetic attenuation after long-term continuous operation. It achieves a separation efficiency of up to 99.5%, effectively capturing ultra-fine iron powder and weak magnetic micro-impurities that cannot be removed by ordinary separation equipment, delivering thorough impurity removal and high-precision material purification.
Energy Saving & Eco-friendly Operation: Built with a pure permanent magnet structure, the equipment requires no excitation power supply during operation, lowering power consumption by 30%-40% compared with traditional electromagnetic separators. The entire physical separation process uses no chemical additives, resulting in zero secondary pollution. All separated iron impurities can be fully recycled and reused to maximize resource utilization and support green industrial production.
Durable Structure for Complex Working Conditions: The machine’s material contact drum is lined with thickened wear-resistant rubber, which provides strong resistance against long-term material friction and impact damage. Meeting strict dustproof and waterproof standards, the whole unit adapts to wet, dusty and corrosive on-site environments, greatly reducing equipment failure rates and extending overall service life.
Dual Dry and Wet Separation Modes: The equipment integrates dual working modes to support both dry sorting of mineral powder and wet separation of material slurry. Users can freely adjust magnetic strength and operating speed according to different material characteristics, flexibly meeting diversified material processing requirements with one single device.
Low Operating Cost & Effortless Maintenance: Designed with a simplified mechanical structure and fewer consumable parts, the machine minimizes daily operational loss. Routine maintenance only requires regular bearing lubrication without complicated professional maintenance work, effectively cutting labor costs and reducing production downtime.
Safe and Intelligent Operation: Equipped with built-in overload protection and anti-splash baffles, the equipment avoids potential operational hazards during running. An optional explosion-proof version is available for special working scenarios such as coal mines and flammable dust workshops. The optional automatic feeding and discharging system enables unmanned operation, effectively improving production safety and operational efficiency.
