Laboratory Wet High Intensity Magnetic Separator WHIMS
1. Product Specifications
| Technical Item |
Specification Details |
| Magnetic Core Material |
High-grade electric and permanent magnet composite material |
| Magnetic Field Strength |
10000GS to 35000GS with full adjustable range |
| Processing Capacity |
1-10 tons per hour (model-based customization available) |
| Drum Diameter |
600mm / 750mm / 900mm / 1500mm for optional selection |
| Working Mode |
Dry separation / Wet separation (optional) |
| Protection Performance |
Complete dustproof and waterproof capability |
| Operating Noise |
≤75dB, low-noise running |
| Magnetic System Lifespan |
More than 8 years of service life |
| Optional Configuration |
Explosion-proof structure, automatic feeding and discharging system |
2. Product Description
Developed for industrial mineral upgrading and impurity removal, this advanced permanent magnetic separator delivers precise physical separation by leveraging the magnetic property differences between target materials and ferromagnetic contaminants. Integrated with optimized magnetic circuit design and high-performance rare earth magnetic roller, the equipment generates stable high-gradient magnetic force, achieving efficient and thorough removal of iron and weak magnetic impurities from ores and non-metallic raw materials. Versatile for diverse industrial scenarios, it is widely adopted in mining, coal processing, ceramic raw material production, chemical engineering, building material manufacturing and waste metal recycling industries. The device supports continuous automated operation including feeding, separation and discharging, enabling stable high-yield production. It effectively elevates ore purity and finished product quality while cutting raw material loss and overall production costs. Adopting an integrated fully sealed structure, the machine withstands heavy dust, high humidity and long-term heavy-load operation, maintaining excellent stability in harsh working environments. It can be seamlessly integrated with crushing, grinding and screening production lines, acting as a reliable long-term purification solution for modern industrial processing systems.
3. Product Core Features
Superior Magnetic Stability & Ultra-high Separation Accuracy: Optimized magnetic circuit layout ensures evenly distributed magnetic field and zero magnetic decay during long-term continuous operation. It achieves a maximum separation efficiency of 99.5%, capable of capturing micron-sized iron powder and trace weak magnetic impurities that ordinary separating equipment cannot filter out, delivering exceptional material purification and consistent product quality.
Low Energy Consumption & Zero-pollution Operation: Adopting an all-permanent magnet structure, the equipment requires no excitation power during operation, reducing energy consumption by 30%-40% compared with traditional electromagnetic separators. The whole purification process adopts pure physical separation without any chemical additives, producing no secondary pollution. All separated iron impurities are fully recyclable, realizing resource recycling and sustainable green manufacturing.
Reinforced Wear-resistant Structure & Strong Environmental Adaptability: The material contact drum is fitted with thickened high-toughness wear-resistant rubber lining, providing outstanding protection against long-term material abrasion and impact damage. With professional dustproof and waterproof performance, the entire unit operates steadily in humid, dusty and corrosive industrial sites, greatly lowering equipment failure rate and extending overall service cycle.
Flexible Dual Dry & Wet Integrated Modes: This all-in-one machine supports two independent working modes, covering dry sorting of mineral powder and wet separation of material slurry. Both magnetic field intensity and operating speed are freely adjustable, allowing personalized parameter setting according to different material characteristics to meet diversified processing requirements.
Economical Operation & Minimal Maintenance: Featuring a simplified and rational mechanical structure with fewer wearable parts, the equipment effectively reduces daily operation loss and cost. Routine maintenance only needs regular bearing lubrication without professional complex upkeep, significantly saving labor costs and avoiding unnecessary production downtime.
High Safety Standard & Intelligent Unmanned Operation: Built-in overload protection and anti-splash baffles eliminate potential operational risks during continuous running. Custom explosion-proof configuration is available for high-risk scenarios such as coal mines and flammable dust workshops. The optional automatic feeding and discharging system supports unmanned intelligent production, effectively improving site safety and overall operational efficiency.