12000 Gauss Magnetic Separator Plc Control Stainless Steel 403
| Material: | Stainless Steel 403 | Application: | Iron Removal Of Advanced Ceramics |
| Weight: | 3500 Kg | Productname: | Electromagnetic Separator Or Permanent Magnetic Seperator |
| Powerconsumption: | 0-60 KW | Warrantyperiod: | 12 Months |
| Powersupply: | 220V/50Hz | Separationtype: | Magnetic Separation |
| Processingcapacity: | 1-5 Tons/hour | Operatingtemperaturerange: | -10°C To 50°C |
| Model: | QY-DCJ1500 | Magneticfieldstrength: | 12000 Gauss |
| Controlsystem: | PLC Control | Dimensions: | 1200mm X 800mm X 1500mm |
| Installationtype: | Floor Mounted | ||
| High Light: | 12000 Gauss Magnetic Separator,PLC Control Magnetic Separator,Stainless Steel 403 Magnetic Separator |
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| Parameter | Specification |
|---|---|
| Magnetic Core Material | High-grade electro/permanent magnet |
| Magnetic Field Strength | 10000GS - 35000GS (adjustable) |
| Processing Capacity | 1-10t/h (customized based on model) |
| Drum Diameter | 600mm / 750mm / 900mm / 1500mm (optional) |
| Working Mode | Slurry or Powder type |
| Protection Grade | Dustproof and waterproof |
| Operating Noise | ≤75dB |
| Magnetic System Service Life | More than 8 years |
| Optional Functions | Explosion-proof design, automatic feeding & discharging system |
This dual-functional high gradient magnetic separator is professionally engineered for industrial mineral purification, targeting the removal of fine ferromagnetic and weakly magnetic contaminants from raw materials. Uniquely designed to adapt to two mainstream processing scenarios, it handles both dry mineral powder and wet slurry materials efficiently, breaking the limitation of single-mode separation equipment. Adopting premium magnetic core configurations, the device generates a focused, stable gradient magnetic field that delivers precise impurity adsorption and purification.This dual-purpose high gradient magnetic separator is professional industrial sorting equipment tailored for mineral impurity removal. It uniquely supports both dry powder and wet slurry processing, breaking the limits of single-function magnetic separation devices. By adopting high-quality electromagnetic and permanent magnet core configurations, the equipment generates accurate, stable gradient magnetic fields. It targets and removes tiny ferromagnetic and weakly magnetic impurities mixed in mineral raw materials, effectively solving the problem of low purity of finished minerals caused by magnetic contaminants.
Widely applicable across mining, coal preparation, ceramic processing, chemical industry and building material production sectors, this equipment supports fully automated continuous operation. It streamlines the entire production process from material feeding and magnetic separation to finished discharging, enabling large-scale, uninterrupted industrial production. Effectively eliminating magnetic impurities from non-metallic minerals, it significantly boosts product quality and market competitiveness while optimizing raw material utilization. The fully sealed structural design empowers the machine with outstanding environmental adaptability, sustaining stable operation in dusty, humid and heavy-duty working conditions, and matches perfectly with complete mineral processing production lines.Suitable for mining, coal washing, ceramic raw material processing, chemical manufacturing and building material industries, this machine supports full-automatic continuous circulating production. It realizes one-stop processing of feeding, magnetic separation and discharging, greatly improving production continuity and efficiency. By purifying mineral raw materials and reducing impurity content, it upgrades product grade and economic value. With an integrated fully sealed structure, the equipment adapts to dusty, humid and heavy-load industrial environments, operating stably for a long time and perfectly matching supporting mineral processing lines.
Precision Magnetic Purification & Stable Operational Performance
Tailored magnetic circuit layout achieves balanced and consistent magnetic field distribution, with zero performance attenuation even after long-duration continuous operation. Boasting a purification rate of up to 99.5%, it efficiently captures micro-scale iron particles and subtle magnetic impurities that standard separation equipment cannot filter out, delivering high-precision mineral purification results for high-end production demands.
Accurate Magnetic Purification & Stable Long-term Operation Adopting optimized asymmetric magnetic circuit design, the equipment forms a uniform and high-density magnetic field with no magnetic attenuation after years of continuous operation. It can precisely capture micron-level weak magnetic impurities and ultra-fine iron debris that are difficult to remove by ordinary equipment, achieving high-precision mineral purification and stable sorting quality.
Energy-efficient & Eco-friendly Physical Separation
Optimized magnetic structural design abandons continuous excitation power consumption, cutting energy usage by 30%-40% compared with traditional electromagnetic separation devices. The whole purification process relies on pure physical separation without any chemical additives, resulting in no secondary pollution. All intercepted magnetic impurities are recyclable, realizing sustainable and resource-efficient production.
Low Power Consumption & Green Physical Sorting Compared with traditional magnetic separation equipment, this model features an optimized magnetic field structure with lower energy loss. It requires no continuous excitation power for magnetic operation, greatly reducing overall power consumption. The whole process adopts pure physical separation without adding any chemical reagents, zero secondary pollution is generated, and separated iron impurities can be recycled for secondary utilization, meeting green production standards.
Heavy-duty Wear-resistant Structure & Strong Environmental Tolerance
The material-contact drum is equipped with thickened wear-resistant rubber lining to withstand long-term material scouring, friction and impact. Featuring reliable dustproof and waterproof properties, the equipment adapts to diverse harsh industrial sites, effectively reducing equipment failure rates and extending the overall service cycle of the machine.
Industrial Wear-resistant Design & Strong Environmental Adaptability The core working drum is lined with thickened high-wear rubber, which resists long-term material scouring, friction and impact damage. Equipped with integrated dustproof and waterproof structure, the machine can operate normally in complex and harsh workshops such as high dust and high humidity, with low failure rate and long overall service life, fully adapting to on-site industrial production conditions.
Dual-mode Integrated Design & Flexible Application
Combining dry powder sorting and wet slurry deironing functions in one integrated unit, the equipment meets the processing needs of different forms of mineral raw materials. Users can flexibly adjust magnetic field intensity according to material characteristics and production standards, realizing multi-scenario application and greatly improving equipment utilization rate.
Dual-process Design & Wide Application Range Integrating dry powder sorting and wet slurry purification functions, one machine covers two mainstream production processes. The magnetic field strength can be adjusted steplessly according to different material properties, particle sizes and purification standards. It is applicable to various non-metallic mineral raw materials, realizing flexible switching of multiple working conditions and strong equipment versatility.
Low Maintenance Cost & High Operational Economy
The streamlined mechanical structure minimizes vulnerable components and structural complexity. Daily maintenance only requires routine inspection and basic lubrication, eliminating the need for complex professional maintenance. It effectively reduces manual labor costs and avoids economic losses caused by unplanned production shutdowns.
Full Safety Protection & Intelligent Unmanned Operation
Equipped with built-in overload protection and anti-splash baffles, the machine effectively avoids potential operational risks. Custom explosion-proof versions are available for special hazardous environments such as coal mines and flammable dust workshops. The optional automatic feeding and discharging system supports unmanned intelligent operation, comprehensively improving production safety and operational efficiency.
