500kg/Hour High Intensity Magnetic Separator 220V 50Hz Gradient Separator
| Material: | Stainless Steel | Powerconsumption: | 0-60 KW |
| Operatingtemperature: | -10°C To 50°C | Application: | Magnetic Separation Of Ferrous Materials |
| Weight: | 1500 Kg | Separationcapacity: | 500 Kg/hour |
| Powersupply: | 220V/50Hz | Warranty: | 12 Months |
| Productname: | Electromagnetic Separator | Dimensions: | 1000mm X 800mm X 1000mm |
| Model: | QY-200 | Magneticfieldstrength: | 12000 Gauss |
| High Light: | 500kg/hour high intensity magnetic separator,high intensity magnetic separator 220v,50hz gradient separator |
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| Technical Parameter | Detailed Specification |
|---|---|
| Magnetic Core Material | High-grade electromagnetic magnet and permanent magnet (optional configuration) |
| Magnetic Field Strength | 10,000GS–35,000GS, featuring stepless adjustable magnetic intensity |
| Processing Capacity | 1–10t/h, tailor-made according to different machine models |
| Optional Drum Diameter | 600mm, 750mm, 900mm, 1500mm |
| Working Mode | Dual functional modes: dry powder separation and wet slurry separation |
| Protection Standard | IP65 grade, full dustproof and waterproof performance |
| Operating Noise | ≤75dB, low-noise and stable operation |
| Magnetic System Service Life | More than 8 years of stable, failure-free operation |
| Custom Optional Functions | Explosion-proof structure, automatic feeding and discharging system |
This high-gradient magnetic separator is a precision industrial device designed for mineral purification and iron impurity removal. It leverages the distinct magnetic differences between pure mineral materials and ferromagnetic contaminants to achieve efficient physical separation. Fitted with upgraded magnetic circuit systems and high-performance rare earth magnetic rollers, the equipment generates a stable high-gradient magnetic field, capable of efficiently capturing and removing both ferromagnetic and weakly magnetic impurities from raw materials.
Widely adaptable to diverse industrial scenarios, this machine is extensively used in ceramic raw material processing, mineral mining, coal washing, chemical manufacturing, building material production and scrap metal recycling industries. It supports fully automated continuous feeding, separation and discharging, enabling stable, large-scale uninterrupted production. By effectively eliminating iron impurities from non-metallic ores, it greatly enhances finished product purity and mineral grade, while reducing raw material loss and improving resource utilization rate.
Designed with an integrated fully sealed structure, the separator boasts outstanding environmental resistance, maintaining steady operation in harsh working conditions characterized by heavy dust, high humidity and continuous heavy loads. It can be perfectly matched with crushing, grinding and screening production lines, delivering consistent, long-lasting and high-efficiency purification solutions for industrial mineral processing.
Adopting a scientifically optimized magnetic circuit layout, the equipment ensures uniform magnetic field distribution with zero magnetic attenuation after long-term continuous operation. It achieves a maximum separation efficiency of 99.5%, effectively trapping ultra-fine iron powder and weak magnetic impurities that ordinary magnetic separation equipment fails to remove, realizing high-precision mineral purification.
Featuring a pure permanent magnet structure, the device requires no excitation power during operation, lowering power consumption by 30% to 40% compared with traditional electromagnetic separators. The entire purification process adopts physical separation without any chemical additives, producing no secondary pollution. All separated iron impurities are recyclable and reusable, achieving eco-friendly and resource-efficient production.
The material-contact drum is equipped with thickened wear-resistant rubber lining to withstand long-term material friction and impact. Complying with IP65 industrial protection standards, the machine operates reliably in wet, dusty and mildly corrosive on-site environments, significantly reducing equipment failure rates and extending overall service life.
This all-in-one equipment integrates two independent processing modes to suit different production needs, supporting both dry mineral powder sorting and wet slurry deironing. Operators can flexibly adjust magnetic field strength and roller speed according to material characteristics, meeting the diversified purification requirements of various mineral raw materials.
The streamlined mechanical structure reduces the number of vulnerable parts and simplifies overall structure. Daily maintenance only requires regular bearing lubrication and routine inspection, with no complex professional maintenance needed. This effectively cuts labor and maintenance costs, and avoids unnecessary production downtime.
Built-in overload protection modules and anti-splash baffles effectively prevent potential operational risks. Custom explosion-proof versions are available for special environments such as coal mines and flammable dust workshops. The equipment supports unmanned automatic operation, significantly improving production safety and overall operational efficiency.
